Performance Characteristics:
Extreme purity guarantee: adopting food-grade stainless steel inner plate and high-quality sealing materials to build a fully enclosed and seamless storage space, effectively isolating external dust, microorganisms and harmful gases, providing a super pure storage environment for pharmaceutical raw materials to ensure that the raw materials are not contaminated, in line with the strict requirements of the Good Manufacturing Practice (GMP).
-Precise temperature and humidity control: Equipped with advanced temperature and humidity adjustment system, it can accurately control the temperature and humidity in the warehouse within a very narrow suitable range according to the characteristics of different pharmaceutical raw materials, such as the temperature can be accurately ±1℃, humidity ±3% RH, which can effectively prevent the raw materials from absorbing humidity, lumping, deterioration or activity reduction due to the change of temperature and humidity, and ensure the stable quality of pharmaceutical raw materials.
Efficient ventilation: The scientifically designed ventilation system can replace and purify the air at regular intervals, quickly discharging odors, volatile impurities and locally accumulated moisture in the warehouse, and at the same time introducing fresh air after filtration and disinfection, always maintaining clean and fresh air in the warehouse and avoiding cross-contamination.
Intelligent monitoring and early warning: integrated intelligent monitoring sensor network, real-time monitoring of raw materials in the warehouse material level, temperature, humidity, air quality and other key parameters, and through big data analysis and intelligent algorithms, in advance to pre-judge potential risk factors, such as signs of moisture raw materials, temperature and humidity fluctuations in an abnormal manner, etc., in a timely manner to send an early warning signal, so that the management staff to quickly take countermeasures, to ensure the safety of storage.
-Convenient Cleaning and Maintenance: The internal structure of the warehouse is designed to be simple and smooth, with no dead corners or parts that are not easy to clean, making it convenient to carry out comprehensive and thorough cleaning and disinfection work on a regular basis. At the same time, the key equipment and components adopt modular design, which is easy to disassemble, overhaul and replace, reducing maintenance costs and downtime, and guaranteeing the long-term stable operation of the steel plate warehouse.
Main technical parameters:
-Silo volume: can be flexibly customized according to the scale and demand of pharmaceutical manufacturers, ranging from 50 cubic meters to 1000 cubic meters, to meet the requirements of different production levels of enterprises in the storage of pharmaceutical raw materials.
Thickness of steel plate: the thickness of the warehouse wall is determined according to the volume of the warehouse and the pressure, generally between 3 mm and 8 mm, using high-strength stainless steel, to ensure the stability of the structure of the solid, while ensuring good corrosion resistance and hygiene and safety.
-Temperature and humidity control range: the temperature control range is usually from 15℃ to 25℃, and the humidity control range is from 30% RH to 60% RH, which can be individually adjusted according to the storage requirements of specific pharmaceutical materials.
Material level monitoring accuracy: adopting high-precision laser material level meter or ultrasonic material level meter, the monitoring accuracy can reach ±0.05 meters, accurately grasping the changes of the stock of pharmaceutical materials in the warehouse, providing accurate data support for production planning and inventory management.
-Ventilation volume and air exchange frequency: the ventilation volume is calculated and determined according to the volume of the warehouse and the characteristics of the stored raw materials, and the air exchange frequency is not less than 6 times per hour to ensure the effective circulation and purification of the air in the warehouse.
Main application areas:
-Raw materials warehouse for pharmaceutical enterprises: provide professional storage solutions for pharmaceutical raw materials for all kinds of pharmaceutical enterprises, whether it is chemical synthetic raw materials, biopharmaceutical raw materials or traditional Chinese medicine extracts, etc., can be properly preserved in the steel plate warehouse to ensure the consistency and stability of the quality of the raw materials in the process of drug production, so as to ensure the therapeutic efficacy and safety of the final drug products.
-Drug research and development organizations: In the process of drug research and development, many precious experimental raw materials and intermediates need to be stored under specific environmental conditions. The pure storage
Steel Plate Silo for pharmaceutical raw materials can meet the strict requirements of R&D organizations for the storage environment of raw materials, provide reliable material protection for new drug R&D work, and avoid experiment failure or result deviation caused by improper storage of raw materials.
Important Notes:
-Installation and commissioning: the installation must be carried out by a professional GMP certified construction team, and strictly follow the GMP related standards and design drawings. After the installation is completed, comprehensive sealing test, temperature and humidity calibration and cleaning and disinfection verification should be carried out to ensure that the performance indexes of the warehouse meet the standards for storing pharmaceutical raw materials, and the warehouse can be put into use only after acceptance.
-Compatibility of raw materials: Before storing pharmaceutical raw materials, be sure to fully understand the chemical nature of the raw materials, physical properties and special requirements for the storage environment, to ensure that it is compatible with the steel plate warehouse materials, sealing materials, temperature and humidity control system and other components. For some raw materials with special corrosive or volatile, easy to oxidize, should take additional protective measures or consult the professionals before storage.
-Personnel operating standards: operators must undergo strict GMP training and job skills training, familiar with the operating procedures and safety precautions of the steel plate warehouse. In the operation process of feeding and discharging materials, they should strictly abide by the principle of aseptic operation, wear clean working clothes, gloves, masks and other protective equipment to prevent personnel from carrying pollutants into the warehouse. At the same time, it is strictly prohibited to carry out activities unrelated to the storage of pharmaceutical raw materials in the warehouse, such as eating, smoking, etc., to avoid contamination of raw materials.
-Daily maintenance and repair: establish a perfect daily maintenance system, regularly inspect, clean, calibrate and maintain the structural components, seals, temperature and humidity adjustment equipment, ventilation system and monitoring sensors of the steel plate warehouse. Timely replacement of aging, damaged parts to ensure the normal operation of equipment and stable storage environment. In addition, the warehouse should be regularly cleaned and disinfected, using disinfectants and cleaning methods in line with GMP requirements, to avoid residual disinfectants on the raw materials of pharmaceuticals have adverse effects. At the same time, do a good job of maintenance records, in order to trace the operating conditions of the equipment and the history of failure, in order to optimize the maintenance strategy to provide a basis.